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Plasma consumables for plasma cutting

Plasma consumables

Plasma consumables are critical components in the plasma cutting process, directly impacting the quality, efficiency, and precision of cuts. Each consumable plays a key role in ensuring smooth operation, and using high-quality parts can be helpfully to extend the life of  equipment and improve cutting .

Why choose Fwincnc plasma consumables?

We all know plasma consumables play an import role in the plasma cutting,improve work efficiency and cut accuracy. At FWINCNC, we provide high-quality plasma consumables designed to enhance performance and ensure outstanding results. Here are some reasons why choosing us:

  • Superior Quality Materials
    Our consumables are made from high-grade materials that ensure long-lasting performance and minimal wear, reducing the need for frequent replacements and save maintenance time.
  • Precision Engineering
    Designed with accuracy in mind, our consumables provide consistent and clean cuts, improving the quality of your work and minimizing material waste.
  • Advantage price
    We understand that striking the perfect balance between high-quality consumables and affordable prices is crucial in the field of plasma technology. That’s why we bring you unparalleled price advantages, ensuring you acquire the best plasma consumables in a cost-effective manner. Save your budget while never compromising on quality and performance!
  • Diverse choices
    Our plasma consumables are compatible with a variety of plasma cutting machines, we produce OEM forHypertherm,Kjellberg,ESAB,Lincoln etc,making them a flexible solution for all your cutting needs.
  • Exceptional Customer Support
    We pride ourselves on offering reliable customer service. Our experts are always available to assist you with product selection, technical support, and 24 hours online service.
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Plasma consumables

Plasma consumables details:

About Thermal dynamics,we can provide most series, like PCH/M-150, Maximizer,SL60/SL100 etc.

Plasma consumables for plasma cutting

 

 

Plasma consumables list
Plasma consumables list:

Hypertherm XPR 300, 170 Mild steel consumables

Hypertherm XPR 300, 170 Non-ferrous by process

System Current Process Shield cap Shield Retaining  cap Nozzle Swirl ring Electrode
170 300 N2/N2 40 A 420200 420291 420365 420288 420314 420303
170 300 60 A 420200 420309 420365 420297 420323 420303
170 300 80 A 420200 420309 420365 420306 420323 420303
170 300 130 A 420200 420318 420365 420315 420314 420356
170 300 170 A 420200 420327 420365 420324 420314 420356
300 300 A 420200 420362 420365 420359 420323 420356
170 300 F5/N2 60 A 420200 420309 420365 420297 420323 420303
170 300 80 A 420200 420309 420365 420306 420323 420303
170 300 Air/Air 40 A 420200 420291 420365 420288 420314 420294
170 300 60 A 420200 420309 420365 420297 420323 420294

5-axis gantry CNC plasma round tube beveling cutting machine

Kjellberg plasma consumables
1 .11.855.401.081 F501 Protective cap 35-200A
  .11.855.421.081 F521 Protective cap 300-400A
2 .11.855.411.1520 F4120 Swirl gas cap 35A
  .11.855.401.1520 F4020 Swirl gas cap 55-60A
  .11.855.401.1525 F4025 Swirl gas cap 55A
  .11.855.401.1530 F4030 Swirl gas cap 90-200A
  .11.855.401.1535 F4035 Swirl gas cap 130-200A
  .11.855.401.1540 F4040 Swirl gas cap 200A
  .11.855.421.1550 F4250 Swirl gas cap 300-400A
  .11.855.421.1535 F4235 Swirl gas cap 300A
  .11.855.421.1540 F4240 Swirl gas cap 300-400A
  .11.855.421.1545 F4245 Swirl gas cap 300-400A
  .11.855.421.1555 F4255 Swirl gas cap 360-400A
  .11.855.451.1530 F4530 Swirl gas cap 130A
  .11.855.451.1540 F4540 Swirl gas cap 200A
3 .11.855.401.1604 F3004 Nozzle cap 35A
  .11.855.401.1608 F3008 Nozzle cap 55-200A
  .11.855.401.1618 F3018 Nozzle cap 130A
  .11.855.401.1628 F3028 Nozzle cap 60-200A
  .11.855.421.1609 F3209 Nozzle cap 300-400A
  .11.855.421.1619 F3219 Nozzle cap 300-400A
  .11.855.421.1629 F3229 Nozzle cap 360-400A
  .11.855.421.1649 F3249 Nozzle cap 300-400A

 

Improve plasma consumables working life

1.Check the gas pressure

Maintain the correct gas pressure and flow for your specific cutting application. Too much or too little gas can cause poor cut quality and increase wear on the consumables. Follow the manufacturer’s guidelines for optimal settings.

2.Keep the consumables cleaned

Regularly clean the consumables with compressed air to remove any dust, dirt, or metal debris. This prevents blockages and ensures proper gas flow, helping to maintain cutting precision.

3.Avoid Overheating

Overheating the consumables can reduce their lifespan. To avoid this, ensure proper cooling systems are in place, such as liquid or air cooling, and don’t exceed the duty cycle of your plasma system.

4.Cutting parameters:

Cutting too quickly, too slowly or at the wrong distance from your workpiece will wear your parts more quickly.

5.Regular Inspection
Keeping track of how your components are wearing will enable to you prevent one worn component prematurely degrading others,especially on the electrode and nozzle. Worn consumables can cause inconsistent cutting, poor quality, and torch failure.

What are plasma consumables?

It is known that plasma cutting has been an integral parts of today’s metal fabrication and industrial machining processes.With the use of advanced plasma consumables,the cutting machine can finish the cut work with high accuracy and precision.

Plasma consumable

Plasma cutter consumables are all found in the cutting torch itself, which is where most of the energy is focused, and keeping track of wear and tear is a key part of maintaining an efficient machine that cuts well and lasts a long time. Plasma consumables include nozzle,electrode,shield ,retain cap,swirl ring.

We Fwincnc produces replacements for world famous brands like Hypertherm,Kjellberg,Kaliburn,ESAB,Lincoln and Thermal Dynamics.Famous domestic brands like Blackwolf,FY,YK etc.All are precision manufactured with most advantage price.

Plasma consumables function details:

Nozzle:The nozzle focuses the plasma arc and the gas surrounding it for a clean and accurate cut. The plasma cutter nozzle has a small opening that shapes the plasma jet into a narrow stream that melts and cuts the metal.

Electrode:The electrode is a thin piece of copper-containing hafnium that receives the electrical current from a cathode block within the torch. It focuses the charge through its tip, causing it to arc onto the workpiece.

Shield/Deflector:Plasma cutter shields protect the nozzle from molten metal spatter and debris during the cutting process. It takes most of the fallout, minimizing the effect on the other components.

Retain cap:The retaining cap is a component that holds the plasma nozzle, electrode and swirl ring in place inside the plasma cutting torch.It is made of high temperature material to extend its life cycle.

Swirl ring:Swirl ring are typically made of non-conductive materials like ceramic or plastic.The swirl ring controls the flow of gas around the electrode, creating a swirling motion that stabilizes the plasma arc and enhances cut quality.

Plasma consumables mainly produce:

HYPERTHERM XPR300/HT4400/HPR130XD/HPR260XD/HPR400XD/HT2000/MAX200/

Powermax30/Powermax45/Powermax1250/Powermax1650

Consumable List

Hypertherm XPR 300, 170 Mild steel consumables

System Current Process Shield cap Shield Retaining cap Nozzle Swirl ring Electrode
170 300 30 A O2/O2 420200 420228 420365 420225 420407 420222
170 300 50 A O2/Air 420200 420237 420365 420234 420233 420231
170 300 80 A O2/Air 420200 420246 420365 420243 420242 420240
170 300 130 A O2/Air 420200 420255 420365 420252 420242 420249
170 300 170 A O2/Air 420200 420513 420365 420261 420260 420258
300 220 A O2/Air 420200 420273 420365 420270 420406 420276
300 300 A O2/Air 420200 420491 420365 420279 420406 420276

5-axis gantry CNC plasma round tube beveling cutting machine

About Thermal dynamics,we can provide most series, like PCH/M-150, Maximizer,SL60/SL100 etc.

China thermal dynamics consumable price Thermal dynamics China

About Kjellberg consumables

Machine   NO. Ref NO. Description
Hifocus 280i

Hifocus 360i

Hifocus 440i

G901Y .11.848.201.142 Cooling tube
G902Y .11.852.201.142 Cooling tube
G931Y .11.848.401.142 Cooling tube
G002Y .11.848.221.300 Cathode O2
G015Y .11.848.231.350 Cathode O2
G011Y .11.848.231.320 Cathode O2
G016Y .11.848.231.360 Cathode O2
G092Y .11.848.401.310 Cathode O2
G101 .11.848.221.145 Gas guide
G2006 .11.848.221.406 Nozzle O2 25A
G2007 .11.848.221.407 Nozzle O2 35A
G3004 .11.848.201.1604 Nozzle cap
G4015 .11.848.201.1515 Swirl gas cap
G4020 .11.848.201.1520 Swirl gas cap
G501 .11.848.201.081 Protective cap
G003Y .11.848.221.310 Gathode -O2
G102 .11.848.221.146 Gas guide
G2006Y .11.848.221.406 Nozzle O2
G2007Y .11.848.221.407 Nozzle O2
G2008Y .11.848.221.408 Nozzle O2 50A
G2010Y .11.848.221.410 Nozzle O2 80A
G2012Y .11.848.221.412 Nozzle O2 120A
G2014Y .11.848.221.414 Nozzle O2 160A
G2016Y .11.848.221.416 Nozzle O2 200A
G2326Y .11.848.221.426 Nozzle
G2330Y .11.848.221.430 Nozzle
G2331Y .11.848.221.431 Nozzle
G2514 .11.848.311.614 Nozzle
G2515 .11.848.311.615 Nozzle
G2516 .11.848.311.616 Nozzle
G2518 .11.848.311.618 Nozzle
G2725 .11.848.411.625 Nozzle
G2727 .11.848.411.627 Nozzle
G2729 .11.848.411.629 Nozzle
G3028 .11.848.201.1628 Nozzle cap
G4022 .11.848.201.1522 Swirl gas cap
G4025 .11.848.201.1525 Swirl gas cap
G4030 .11.848.201.1530 Swirl gas cap
G032Y .11.848.421.310 Cathode O2
G034Y .11.848.421.330 Cathode O2
G121 .11.848.421.145 Gas guide
G2326Y .11.848.421.426 Nozzle O2 280A
G2330Y .11.848.421.430 Nozzle O2 360A
G2331Y .11.848.421.431 Nozzle -O2-400A
G3209 .11.848.401.1609 Nozzle cap
G3219 .11.848.401.1619 Nozzle cap
G3229 .11.848.401.1629 Nozzle cap
G4345 .11.848.401.1545 Swirl gas cap
G4350 .11.848.401.1550 Swirl gas cap
G4355 .11.848.401.1555 Swirl gas cap
G521 .11.848.401.081 Protective cap
G901Y .11.848.201.142 Water Tube
G902Y .11.852.201.142 Water Tube

Kjellberg plasma consumableKjellberg F002 F022 F2010 G011

Except the sheet list,we produce other series or code numbers of plasma accessories.

Feel free contact us directly if any demand.

 

 

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Pls share detail code number or torch models so we can quote accurately for you

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